Integra Group is able to create the best possible products at the most competitive prices because we manage the entire production process from start to finish. Almost every part of a tree is utilized without any waste and transformed into an excellent furniture material. We are proud to have the ability and competency to create highly customized products based on our customers’ demand. This unique vertical integration differentiates us from our competition and allows us to be the most sustainable company in our industry.
SAWMILLING
The logs are sawed according to the required size taking best yield into account. They are then segregated according to its thickness and wood type. The right wood selection and cutting in sawmill is the foundation to get the best furniture material.
KILN DRY
Afterward, sawed woods are then dried in the oven to bring down the moisture content to about 8-10% EMC, resulting a stable MC material, long-lasting and excellent in quality.
MOLDING
Molding is the first component process in order to get a good, smooth and precise measurement.
LAMINATING
Wood laminating process using rotary clamping machine to create wider board it according to the size of product that is needed using high-grade and environmentally friendly adhesive.
PLANING & SANDING
Wood board then sent to Wide Planer Belt Sander machine, to be sanded to acquire a smoother surface without saw line marks.
CONSTRUCTION
Construction process using various drilling machine and CNC to guarantee a high precision work and sturdiness of joints during assembling phase is more attainable.
LASER CUTTING
The process of motif and ornament creation from veneer material using laser cutting machine, as requested by customers which will be applied to a certain furniture design in order to get a more unique end result.
ASSEMBLING
The assembling process is where we put together all or partial components together to form a prefabricated parts for knock down furniture or for a fully assembled furniture.
FINISHING
After the white wood stage, we paint the wood surface with stain or coating to enhance the texture and protect furniture from insect or air moisture. While most companies use solvent-based finishes, we use water-based finishes as it is safer for the workers and more environmental friendly.
PACKAGING
As the final stage of production, furniture are moved to packing area. The type of packing varies among different products, depend on the purpose, quality level and shipment conditions.
